Overview
Machine Timeline
Machine Status
Smart Insights
Live Screen
Overall Equipment Effectiveness
71.2%
OEE TODAY
A 88%
P 85%
Q 95%
Availability
88.4%
▲ 2.1% vs yesterday
Performance
85.0%
▼ 1.4% vs yesterday
Quality
95.1%
▲ 0.6% vs yesterday
Trend · Last 7 DaysOEE / Availability / Performance / Quality
TodayDowntime Split
Live · Shift BMachine Timeline
Running
Idle / Changeover
Down
Off Shift
AI-Generated · Refreshed LiveSmart Insights
Analyzing plant-wide data…
Shop-Floor Wall DisplayLive Screen
Same rotating slides as the shop-floor TV display — OEE gauge, Machine Timeline, Machine Status, and Top Downtime Reasons — auto-advancing every few seconds. Opens full screen for a wall-mounted monitor.
Step 1
Scan Job to Run
Scans barcode/QR from job traveler, or type Job ID and press Enter. Plan cycle time is pulled automatically from the Production Planning link.
JOB-24815 · Bracket Assy Rev C
● RUNNING
00:14:32
381
GOOD
6
REJECT
94.8%
PERFORMANCE
Step 2 · On StopSelect Downtime Reason
Tapping ■ Stop opens this selector automatically on the shop-floor terminal. Reason categories are managed under Setup → Downtime Reasons.
OEE / TEEP Summary
Downtime Pareto
Loss Heatmap
SKU Performance
Productivity
OEE
—
TEEP
—
Utilization × OEE
Utilization
—
Planned Time ÷ Calendar Time
Total Output
—
pcs
Representative Shift · PlantOEE Loss-Bridge — Total Time to Effective Time
Loading Loss (US, PD)
Availability Loss (ST, BD)
Performance Loss (MS, SL)
Quality Loss (RJ, RW)
TrendOEE Over Period
Component TrendA / P / Q Over Period
BreakdownBy Machine, This Period
| Machine | Shift | Availability | Performance | Quality | OEE | Good Qty | Reject |
|---|
Manufacturing Orders come in from the ERP at order level — part, quantity, due date. Nothing below this line exists in the ERP: which machine runs it, in what sequence, and when changeovers make one machine faster than another for the next job. That's what this screen plans.
Makespan
—
to clear current backlog
Total Changeover
—
across all machines
On-Time
—
orders meeting due date
Avg Machine Utilization
—
over planning horizon
From ERP · Order-Level OnlyManufacturing Order Backlog
| MO # | Part Family | Qty | Due | Priority | Assigned Machine | Planned Window | Status |
|---|
Finite Capacity · Machine LevelSchedule Gantt
Click any scheduled block to reassign it to a different eligible machine — it re-queues at the end of that machine's line, changeover-aware.
ReferenceChangeover Time Matrix (minutes)
This is what an ERP has no visibility into — it drives which machine the scheduler picks for the next order, and is what a manual planner in a spreadsheet almost always ignores.
Reassign Order
AI Maintenance AdvisorSmart Insights
Click Refresh Insights — the AI reviews current OEE, breakdown frequency, and downtime patterns across all machines and recommends what to act on first.
Work Orders
Preventive Schedule
Asset History
Spare Parts
Corrective & PreventiveWork Orders
| WO # | Machine | Type | Priority | Description | Assigned | Due | Status |
|---|
Usage & Calendar BasedPreventive Maintenance Schedule
Pulls the same maintenance windows configured in Setup → Shifts & Calendar, plus usage-based tasks triggered by runtime hours.
| Machine | Task | Trigger | Last Done | Next Due | Status |
|---|
Maintenance LogAsset History
| Date | Machine | Event | Action Taken | Downtime | Technician |
|---|
InventorySpare Parts
| Part No. | Description | Used On | Stock | Reorder Point | Status |
|---|
Troubleshooting & Repair GuidanceAsk the AI Assistant
Describe a symptom, alarm, or breakdown — e.g. "CNC-04 hydraulic pressure alarm" or "conveyor motor won't start". The assistant knows your machine list and can suggest logging a work order.
OEE Formula
Plan Cycle Time
Downtime Reasons
Work Instructions
Part Families & Changeover
Users & Roles
Machine Connections
Plant Hierarchy
Shifts & Calendar
Alerts & Notifications
Branding
Calculation Basis
Planned Production Time = Shift Time − scheduled breaks − planned maintenance. Configure shift patterns under Setup → Shifts & Calendar. TEEP (Total Effective Equipment Performance) extends OEE by also accounting for time the plant wasn't scheduled to run — useful for capacity-expansion decisions.
Live Formula Preview
OEE = Availability × Performance × Quality
Availability = Run Time ÷ Planned Production Time
Performance = (Ideal C/T × Total Count) ÷ Run Time
Quality = Good Count ÷ Total Count
TEEP = Utilization × OEE
Utilization = Planned Production Time ÷ Calendar Time
Linked to Production Planning SystemPart / Job Cycle Time Master
Plan cycle time can sync automatically from your Production Planning System (PPS) via API, or be entered manually per part below. Synced rows show a link icon.
| Part No. | Description | Ideal Cycle Time | Source | Last Synced |
|---|
Standard Loss TaxonomyDowntime Reason Master
Reasons roll up into the four OEE loss buckets (Loading, Availability, Performance, Quality) used on the Loss-Bridge chart in Reports — this is what keeps the Pareto and waterfall consistent with each other.
| Code | Loss Bucket | Reason | Counts Against |
|---|
Document ControlWork Instructions
Revision-controlled setup sheets, SOPs, and job aids, linked to a part number and/or machine. The Operator Panel surfaces the current revision automatically when a job is scanned in — operators can't accidentally run from a superseded version.
| Document | Applies To | Revision | Updated | Status | |
|---|---|---|---|---|---|
| Setup Sheet — Bracket Assy | BRK-2201-C · CNC-04 | Rev C | 12 Aug 2026 | Current | |
| SOP — Changeover Procedure | All Lines | Rev 4 | 03 Jul 2026 | Current | |
| Job Aid — Weld Fixture WLD-02 | WLD-02 | Rev B | 28 May 2026 | Pending Review |
Feeds APS SchedulingPart Families & Changeover Matrix
Grouping parts into families and recording changeover time between them is what lets APS Scheduling sequence the backlog to minimize total changeover instead of just running orders in due-date order.
| Family | Parts | Same-Family Changeover | Cross-Family Changeover | |
|---|---|---|---|---|
| Bracket Series | BRK-2201-C, BRK-2205-A | 8 min | 35 min | |
| Shaft Series | SHF-1090, SHF-1092 | 12 min | 40 min | |
| Housing Series | HSG-3312 | — | 45 min |
Users
| Name | Username | Role | Line / Scope | Status |
|---|
Role Permissions
| Permission | Admin | Supervisor | Operator | Viewer |
|---|---|---|---|---|
| View dashboard & reports | ✔ | ✔ | ✔ | ✔ |
| Run job / log downtime | ✔ | ✔ | ✔ | — |
| Edit OEE formula & cycle times | ✔ | ✔ | — | — |
| Manage users & roles | ✔ | — | — | — |
| Manage machine connections | ✔ | — | — | — |
Data AcquisitionMachine & Connection Setup
Configure how each machine reports run/stop, counts, and alarms. Supports Modbus TCP/RTU, MQTT, and REST API — additional protocols can be added as adapters.
| Machine | Protocol | Endpoint | Mapping | Status |
|---|
Modbus / MQTT Register Map — CNC-04
Production Planning System Link
Pulls planned cycle time, job schedule, and target quantities to drive the Performance calculation and Operator Panel job list.
StructurePlant > Line > Machine
OEE and reports roll up through this hierarchy — a Line's OEE is the weighted average of its machines, and a Plant's OEE rolls up from its lines. This also drives the scope options in Reports and the "Line / Scope" field on Users.
Node Detail — Line 01 · Press Shop
Machines on this Line
| Machine | Sequence | Bottleneck? |
|---|---|---|
| CNC-04 | 1 | — |
| PRS-11 | 2 | Yes |
| WLD-02 | 3 | — |
Shift Patterns
| Shift | Start | End | Breaks | Applies To | |
|---|---|---|---|---|---|
| Shift A | 22:00 | 06:00 | 2 × 15 min | All Lines | |
| Shift B | 06:00 | 14:00 | 1 × 30 min, 2 × 15 min | All Lines | |
| Shift C | 14:00 | 22:00 | 1 × 30 min, 2 × 15 min | Line 01, Line 02 |
Breaks and non-working periods are excluded from Planned Production Time automatically, and appear as "Off Shift" on the Machine Timeline.
Production Calendar
Planned Maintenance Windows
| Machine | Window | Recurs |
|---|---|---|
| CNC-04 | Sun 08:00–10:00 | Weekly |
| All Lines | 1st Sun 06:00–18:00 | Monthly |
Real-Time AlertingAlert Rules
| Trigger | Condition | Notify | Channel | Status | |
|---|---|---|---|---|---|
| Machine Down | Downtime > 10 min | Line Supervisor | Push + Email | Active | |
| OEE Drop | Shift OEE < 60% | Plant Manager | Active | ||
| Reject Spike | Reject rate > 5% in 30 min | Quality Team | Push + Email | Active | |
| Connection Lost | No data > 2 min | Admin | Push | Paused |
Alerts fire from the same live data stream driving the Dashboard and Operator Panel, so thresholds react in near real time once a machine connection is live.
Company Branding
Logo
PNG/SVG, used on Reports exports and the TV Mode header.
Theme
Accent color used across charts, gauges, and status highlights throughout the app.
MES OEE — Manufacturing Intelligence Platform
Prototype build · data shown is simulated · connect Modbus / MQTT / API under Setup → Machine Connections